This study outlines a comprehensive approach to designing, simulating, and manufacturing a 5-ton hydraulic press. It begins with the calculation and design of the hydraulic system and machine frame based on the machine’s specifications. The hydraulic circuit is then simulated using Matlab Simulink software with the Simscape Hydraulic tool to validate the hydraulic drive system calculations. Furthermore, different machine frame structure options are analyzed using the finite element method (FEM) with Altair Simlab software, and the most optimal option is selected based on structural criteria and material usage. Finally, the chosen design for the hydraulic press is manufactured and tested. The hydraulic press was reliable during testing, validating the design and simulation phases. The 5-ton press is achieved by the hydraulic system operating effectively at the calculated pressure of 65 bar, with a pump flow rate of 6.5 l/min and a cylinder stroke of 200 mm. The machine frame exhibits outstanding structural integrity with a maximum stress of 83.635 MPa, a maximum displacement of 0.265 mm, and a safety factor of 2.98.