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The usage of ultra-high strength aluminium alloys (EN AW-7000 series) offers a great weight saving potential due to the high rigidity and specific strength values. Various heat assisted forming technologies have been developed in order to improve the limited formability at room temperature and thus to be able to increase the geometrical complexity of such sheet metal parts. In this study the forming behaviour of EN AW-7021 sheet metal alloy is described as a function of the forming process and the corresponding temperature profile. The forming limit curves (FLCs) are obtained by experimental Nakajima tests using the Warmforming, Hotforming, extended Hotforming and W-Temper process route. For this purpose, a Nakajima testing tool is designed according to ISO 12004 standard which allows operating temperatures of up to 200 °C.
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