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Nondestructive evaluation tests for ferromagnetic structural materials were performed by magnetic flux leakage technique using a fluxgate sensor. For an artificial defect of 0.3 mm width, changes in perpendicular magnetic flux densities Bz could be measured at 5 mm lift-off height and changes in longitudinal magnetic flux densities By could be measured at 10 mm lift-off height. For artificial semi-circle and triangle surface defects, the distribution of magnetic flux densities corresponded to the cross section shapes of these defects. In-situ magnetic flux measurements By for permalloy under tensile loading were also performed. And changes in By were related to the tensile stress, where By was found directly proportional to stress even at elastic region.
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