Since the product recall problem is recently observed, realizing design and production activities which can prevent occurrences of a product failure has been becoming a serious issue. This paper proposes “the Synthetic design approach of a product and a production process which enables to reduce occurrences of a product failure from the initial stage of a product development”. In order to realize this proposed concept as a specific system, the integrated model of the failure information in the design and production is introduced. This paper shows some examples of design and production for a circuit breaker and an automobile with considering a design error and a production failure using developed prototype system.
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