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Electroforming is a manufacturing process that uses electrolysis to deposit metal onto a substrate, creating intricate metal components with exceptional precision. Commonly used in industries like jewelry, electronics, aerospace, and automotive, it excels in producing complex geometries and high-precision parts. Modeling electroforming simulates the physical and chemical interactions during metal deposition to optimize parameters and improve product quality. This study uses a 2D, time-dependent secondary current distribution model in COMSOL Multiphysics to validate copper and nickel electroforming, offering insights into process optimization and performance prediction.
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