In this paper, the development of virtual emulation modelling is presented on the reconfigurable hot forming process and its further implementation for the associated digital twins. When validating the developed Digital Twin system, it is essentially important to test the digital twin prior to its connection to a real physical asset especially from a safety and efficiency prospective. The development is focused on digital virtual emulation of the reconfigurable hot forming process, which can emulate the physical element as the means of validating the digital twin system with the throughout-digital virtual simulations and underlying results.