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An approach of extracting the tacit knowledge during the curved shell plates' manufacturing process by automatically generating the processing plan using virtual templates is discussed. First, the curved shell plates are extracted from 3D measured data divided into many regions by obstacles. Then, the virtual templates are generated from ship's design data. Finally, the processing plans consisting of the heating areas for bending curved shell plates are automatically generated. By analyzing the correlation between the generated plan and the actual plan, the tacit knowledge such as the processing rules and habits under different situation which used to be hardly discovered or educated during the manufacturing process is extracted and represented using Ripple-Down Rules.
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